Volume Flow
|
Theoretical volume flow (lv)v =1 m/s (quoted in m³/h) with 3-part equal length carrying idler arrangement
|
The conveying speed v =1 m/s and the "equivalent" * angle of repose =15
|
Belt width B in mm |
Carrying idler tube length lm in mm |
Troughing angle λ of the belt |
0° |
20° |
25° |
30° |
35° |
40° |
45° |
500 |
200 |
39 |
72 |
79 |
85 |
90 |
94 |
97 |
650 |
250 |
69 |
132 |
145 |
155 |
164 |
171 |
176 |
800 |
315 |
108 |
207 |
226 |
243 |
257 |
268 |
276 |
1000 |
380 |
174 |
337 |
369 |
396 |
419 |
437 |
449 |
1200 |
465 |
256 |
493 |
540 |
580 |
614 |
640 |
658 |
1400 |
530 |
353 |
685 |
750 |
806 |
853 |
888 |
913 |
1600 |
600 |
466 |
907 |
993 |
1067 |
1128 |
1175 |
1208 |
1800 |
670 |
594 |
1160 |
1270 |
1365 |
1443 |
1502 |
1544 |
2000 |
740 |
739 |
1443 |
1581 |
1699 |
1795 |
1869 |
1920 |
2200 |
800 |
917 |
1802 |
1974 |
2121 |
2241 |
2332 |
2394 |
2400 |
870 |
1152 |
2196 |
2406 |
2585 |
2730 |
2840 |
2915 |
2600 |
940 |
1332 |
2628 |
2880 |
3094 |
3268 |
3399 |
3486 |
2800 |
1000 |
1568 |
3104 |
3402 |
3654 |
3859 |
4012 |
4113 |
3000 |
1070 |
1824 |
3615 |
3961 |
4255 |
4492 |
4670 |
4788 |
3200 |
1140 |
2099 |
4164 |
4563 |
4902 |
5174 |
5379 |
5513 |
Cover Types with Cover Plates |
Type categories of the covers for conveyor belts according toDIN 22102 or to DIN 22131 and to ISO 10247 |
The cover type categories are divided into the following mechanical rating: |
Cover Type As per |
Tensile strength in N/mm²min. |
Breakingelongationin % min. |
Abrasion in mm³ max |
DIN22102DIN22131 |
ISO10247 |
W |
(D) |
18 (18) |
400 (400) |
90 (100) |
X |
(H) |
25(24) |
450 (450) |
120 (120) |
Y |
|
20 |
400 |
150 |
Z |
(L) |
15(15) |
350 (350) |
250 (200) |
K |
|
20 |
400 |
200 |
Conversion Factors fps/SI |
Below are instructions for converting factors of the most important units of fps* to the SI-System |
*fps - system: foot pound second-system |
Unit |
fps |
SI (MKS) |
Length |
1 ft = 1/3 yd = 12 in |
1ft = 0,3048m1 mile = 1609,34 m |
Area |
1 ft² = 144 in² |
1ft² = 0,092903 m² |
Volume |
1 ft³ = 1728 in³ = 6,22882 gal (UK)1 gal (US) = 0,83268 gal (UK) |
1ft³ = 0,0283169 m³1 bu = 35,2393 l; 1 bbt (US) = 115,627 l |
Speed |
1 ft/s1 knot = 1,150785 mile/h = 1,6877 ft/s |
1ft/s = 0,3048 m/s |
Acceleration |
1 ft/s² |
1ft/s = 0,3048 m/s² |
Mass |
1 lb = cwt/1121 sh tn = 2000 lb1 slug = 32,174 lb1 in tn = 2240 lb |
1lb = 0,453592 kg1 slug = 14,5939 kg |
Force |
1 lbf1 pdl = 0,031061 lbf |
1 lbf = 4,44822 N1 pdl = 0,138255 N |
Work |
1 ft lb = 0323832 calIT1 btu = 252 calIT = 778,21 ft lb |
1 ft lb = 1,35582 J1 btu = 1,05506 kJ |
Pressure |
1 lb/ft² = 6,9444 x 10-3 lb/in²1 lb/in² = 0,068046 atm1 atm = 29,92 in Hg = 33,90 ft water |
1 lb/ft² = 47,88 N/m²1 lb/in² = 6894,76 N/m²1 atm = 1,01325 bar |
Density |
1 lb/ft³ = 5,78704 x 10-4 lb/in³1 lb/gal = 6,22882 lb/ft³ |
1 lb/ft³ = 16,0185 kg/m³1 lb/gal = 99,7633 kg/m³ |
Temperature |
32 °F = 0°C212 deg F = 100°C |
1 °F = 0,5556 °C |
Power |
1 ft lb/s = 1,8182 x 10-3 hp = 1,28505 x 10-3 btu/s |
1ft lb/s = 1,35582 W |
atm |
atmosphere |
bbl |
barrel |
btu |
british thermal unit |
Bu |
bushel |
cwt |
hundredweight |
cal |
calorie |
°F |
degree Fahrenheit |
Ft |
foot |
gal |
gallon |
Hp |
horsepower |
In |
inch |
Lb |
pound force |
sh tn |
short ton |
yd |
yard |
UK |
United Kingdom |
US |
United States of America |
in/s |
inch per second |
in² |
square inch |
in³ |
cubic inch |
Published by kind permission of Springer-Verlag, Heidelberg from: Dubbel, Taschenbuch für den Maschinenbau (Mechanical Engineering Paperbock), 17th edition (1990)
|
|
Note: The belt tensile force related to belt width is converted as follows: 1 piw = 0,175 N/mm
|
Belt |
Cover gauge dDp in mm |
Belt thickness dG in mm |
Area related belt mass with cover type m"G in kg/m2 with cover type |
Top side : Bottom side |
X |
St 400 |
4 : 4 |
10.5 |
13.0 |
St 500 |
4 : 4 |
10.5 |
14.0 |
St 630 |
6 : 4 |
13.5 |
17.5 |
St 800 |
6 : 4 |
13.5 |
18.0 |
St 1000 |
6 : 4 |
14.0 |
19.5 |
St 1250 |
6 : 4 |
14.0 |
21.5 |
St 1600 |
8 : 6 |
19.5 |
28.0 |
St 1800 |
8 : 6 |
19.5 |
28.5 |
St 2000 |
8 : 6 |
19.5 |
29.0 |
St 2500 |
10 : 8 |
25.0 |
38.5 |
St 3150 |
10 : 8 |
26.0 |
41.0 |
St 3500 |
10 : 8 |
26.5 |
42.5 |
St 4000 |
12 : 8 |
29.0 |
48.0 |
St 4500 |
12 : 10 |
32.0 |
55.0 |
St 5000 |
6 : 4 |
13.5 |
18.0 |
St 5400 |
12 : 10 |
32.5 |
56.0 |
St 6300 |
12 : 10 |
34.0 |
66.0 |
St 7500 |
12 : 10 |
35.0 |
69.0 |
St 8500 |
14 : 10 |
37.5 |
73.0 |
Belt |
Cover gauge dDp in mm |
Belt thickness dG in mm |
Area related belt mass with cover type m"G in kg/m2 with cover type |
Top side : Bottom side |
X |
St 1000 |
10T : 6T |
20.0 |
35.0 |
St 1250 |
10T : 6T |
21.0 |
37.5 |
St 1600 |
10T : 6T |
22.0 |
40.5 |
St 2000 |
10T : 8T |
24.0 |
45.0 |
St 2500 |
10T : 8T |
25.0 |
49.0 |
St 3150 |
10T : 8T |
26.0 |
52.0 |
St 3500 |
10T : 8T |
27.0 |
55.0 |
St 4000 |
12T : 8T |
29.0 |
60.0 |
St 4500 |
12T : 8T |
30.0 |
63.0 |
St 5000 |
12T : 8T |
31.0 |
68.0 |
St 5400 |
12T : 8T |
31.0 |
69.5 |
St 6300 |
12T : 8T |
34.0 |
78.0 |
St 7500 |
14T : 10T |
37.0 |
83.0 |
St 8500 |
14T : 12T |
39.5 |
86.0 |
Explanation for the tabular sections
|
Area related belt mass m"G
|
Data on the size parameter m"G apply only for the cover gauges as listed providing the following range of tolerances:
|
- Tabular section 1.1 +1.7/-1.0 kg/m2
- Tabular section 1.2 +/- 2.2 kg/m2
- Tabular section 2.1 +1.2/-0.6 kg/m2
- Tabular section 2.2 +1.5/-0.8 kg/m2
|
With other cover gauges, the following deviations per mm cover result:
|
- Cover type X 1.10 kg/m2
- Cover type Y 1.15 kg/m2
- Cover type V 1.50 kg/m2
|
From the area related mass of the conveyor belt m"G the length related mass m’G can be calculated, taking into account belt width B in m according to the following equation:
|
|
The data on belt thickness dG only apply for the cover gauges as listed above with a tolerance range of + 1.0/-0.5 mm for all tabular sections. The thickness of the belt carcass dGk can be calculated, taking the total cover gauge of top and bottom sides dDpges according to the following equation:
|
|
The pulley diameters in a belt conveyor system depend on the design, on strains and on the type of splice of the conveyor belt. For determining the minimum diameters, the following pulley groups will be distinguished:
|
- Group A: Drive pulley and other pulleys in the range of higher belt tensions
- Group B: Deflection pulleys in the range of lower belt tensions
- Group C: Snub pulleys (change in belt moving direction = 30°)
|
|
The minimum pulley diameter for Group A pulleys can be roughly determined by utilizing the thickness value of the tensile member in the belt as follows:
- (DTR min)GR.A = Material Characteristic Value dGK
|
Tensilie member material in belt longitudinal direction |
material characteristic value
|
E (Polyester) |
108
|
P (Polyamide) |
90
|
St (Steel cables) |
145
|
A pulley diameter so obtained shall be rounded up to the next higher value of the table below, in which there are shown for each minimum values for group b and C, too.
|
Minimum pulley diameter DTR min without lining (Quoted in mm) depending on utilizing the admissible tension in the steady operation state.
|
(DTR min) GR.A after rounding up |
Utilization of the highest admissible belt tension
|
over 60% to 100% Pulley Group |
over 30% to 80% Pulley Group |
up to 30% Pulley Group |
A |
B |
C |
A |
B |
C |
A |
B |
C |
200 |
200 |
160 |
125 |
160 |
125 |
100 |
125 |
125 |
100 |
250 |
250 |
200 |
160 |
200 |
160 |
125 |
160 |
160 |
125 |
315 |
315 |
250 |
200 |
250 |
200 |
160 |
200 |
200 |
160 |
400 |
400 |
315 |
250 |
315 |
250 |
200 |
250 |
250 |
200 |
500 |
500 |
400 |
315 |
400 |
315 |
250 |
315 |
315 |
250 |
630 |
630 |
500 |
400 |
500 |
400 |
315 |
400 |
400 |
|
800 |
800 |
630 |
500 |
630 |
500 |
400 |
500 |
500 |
400 |
1000 |
1000 |
800 |
630 |
800 |
630 |
500 |
630 |
630 |
500 |
1250 |
1250 |
1000 |
800 |
1000 |
800 |
630 |
800 |
800 |
630 |
1400 |
1400 |
1250 |
1000 |
1250 |
1000 |
800 |
1000 |
1000 |
800 |
1600 |
1600 |
1250 |
1000 |
1250 |
1000 |
800 |
1000 |
1000 |
800 |
1800 |
1800 |
1400 |
1250 |
1400 |
1250 |
1000 |
1250 |
1250 |
1000 |
2000 |
2000 |
1600 |
1250 |
1600 |
1250 |
1000 |
1250 |
1250 |
1000 |
For further information or the get a FREE estimate and consultation on what your company requires please feel free to contact us at info@altbelt.com or fill out our inquiry form and fax it to 604-513-4208
|
Top
|