Alternative Belting Ltd.
          LANGLEY, BC Phone: +1 (604) 513-2368
          MOVING THE WORLD ONE BELT AT A TIME!


Email: info@altbelt.com

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Technical Information


 Volume Flow   Cover Types With Cover Plates 
  
 Conversion Factors fps/SI   Abbreviations and Names of English Units 
  
 Phoenix Steel Cord Conveyor Belts   Minimum Pully Diameters (to DIN 22101) 


Volume Flow

Theoretical volume flow (lv)v =1 m/s (quoted in m³/h) with 3-part equal length carrying idler arrangement
The conveying speed v =1 m/s and the "equivalent" * angle of repose =15

Belt width B in mm
Carrying idler tube length lm in mm
Troughing angle λ of the belt
20°
25°
30°
35°
40°
45°
500
200
39
72
79
85
90
94
97
650
250
69
132
145
155
164
171
176
800
315
108
207
226
243
257
268
276
1000
380
174
337
369
396
419
437
449
1200
465
256
493
540
580
614
640
658
1400
530
353
685
750
806
853
888
913
1600
600
466
907
993
1067
1128
1175
1208
1800
670
594
1160
1270
1365
1443
1502
1544
2000
740
739
1443
1581
1699
1795
1869
1920
2200
800
917
1802
1974
2121
2241
2332
2394
2400
870
1152
2196
2406
2585
2730
2840
2915
2600
940
1332
2628
2880
3094
3268
3399
3486
2800
1000
1568
3104
3402
3654
3859
4012
4113
3000
1070
1824
3615
3961
4255
4492
4670
4788
3200
1140
2099
4164
4563
4902
5174
5379
5513


Cover Types with Cover Plates
Type categories of the covers for conveyor belts according to
DIN 22102 or to DIN 22131 and to ISO 10247
The cover type categories are divided into the following mechanical rating:

Cover Type As per
Tensile strength in N/mm²
min.
Breaking
elongation
in % min.
Abrasion in mm³ max
DIN22102
DIN22131
ISO10247
W
(D)
18 (18)
400 (400)
90 (100)
X
(H)
25(24)
450 (450)
120 (120)
Y
20
400
150
Z
(L)
15(15)
350 (350)
250 (200)
K
20
400
200


Conversion Factors fps/SI
Below are instructions for converting factors of the most important units of fps* to the SI-System
*fps - system: foot pound second-system

Unit
fps
SI (MKS)
Length 1 ft = 1/3 yd = 12 in 1ft = 0,3048m
1 mile = 1609,34 m
Area 1 ft² = 144 in² 1ft² = 0,092903 m²
Volume 1 ft³ = 1728 in³ = 6,22882 gal (UK)
1 gal (US) = 0,83268 gal (UK)
1ft³ = 0,0283169 m³
1 bu = 35,2393 l; 1 bbt (US) = 115,627 l
Speed 1 ft/s
1 knot = 1,150785 mile/h = 1,6877 ft/s
1ft/s = 0,3048 m/s
Acceleration 1 ft/s² 1ft/s = 0,3048 m/s²
Mass 1 lb = cwt/112
1 sh tn = 2000 lb
1 slug = 32,174 lb
1 in tn = 2240 lb
1lb = 0,453592 kg
1 slug = 14,5939 kg
Force 1 lbf
1 pdl = 0,031061 lbf
1 lbf = 4,44822 N
1 pdl = 0,138255 N
Work 1 ft lb = 0323832 calIT
1 btu = 252 calIT = 778,21 ft lb
1 ft lb = 1,35582 J
1 btu = 1,05506 kJ
Pressure 1 lb/ft² = 6,9444 x 10-3 lb/in²
1 lb/in² = 0,068046 atm
1 atm = 29,92 in Hg = 33,90 ft water
1 lb/ft² = 47,88 N/m²
1 lb/in² = 6894,76 N/m²
1 atm = 1,01325 bar
Density 1 lb/ft³ = 5,78704 x 10-4 lb/in³
1 lb/gal = 6,22882 lb/ft³
1 lb/ft³ = 16,0185 kg/m³
1 lb/gal = 99,7633 kg/m³
Temperature 32 °F = 0°C
212 deg F = 100°C
1 °F = 0,5556 °C
Power 1 ft lb/s = 1,8182 x 10-3 hp = 1,28505 x 10-3 btu/s 1ft lb/s = 1,35582 W


Abbreviations and Names of English Units

atm atmosphere
bbl barrel
btu british thermal unit
Bu bushel
cwt hundredweight
cal calorie
°F degree Fahrenheit
Ft foot
gal gallon
Hp horsepower
In inch
Lb pound force
sh tn short ton
yd yard
UK United Kingdom
US United States of America
in/s inch per second
in² square inch
in³ cubic inch

Published by kind permission of Springer-Verlag, Heidelberg from: Dubbel, Taschenbuch für den Maschinenbau (Mechanical Engineering Paperbock), 17th edition (1990)
Note: The belt tensile force related to belt width is converted as follows: 1 piw = 0,175 N/mm

Phoenix Steel Cord Conveyor Belts For General Material Handling Purposes With Covers of Type X

Belt
Cover gauge dDp in mm
Belt thickness dG in mm
Area related belt mass with cover type m"G in kg/m2 with cover type
Top side : Bottom side
X
St 400
4 : 4
10.5
13.0
St 500
4 : 4
10.5
14.0
St 630
6 : 4
13.5
17.5
St 800
6 : 4
13.5
18.0
St 1000
6 : 4
14.0
19.5
St 1250
6 : 4
14.0
21.5
St 1600
8 : 6
19.5
28.0
St 1800
8 : 6
19.5
28.5
St 2000
8 : 6
19.5
29.0
St 2500
10 : 8
25.0
38.5
St 3150
10 : 8
26.0
41.0
St 3500
10 : 8
26.5
42.5
St 4000
12 : 8
29.0
48.0
St 4500
12 : 10
32.0
55.0
St 5000
6 : 4
13.5
18.0
St 5400
12 : 10
32.5
56.0
St 6300
12 : 10
34.0
66.0
St 7500
12 : 10
35.0
69.0
St 8500
14 : 10
37.5
73.0


Click Here For More Information about PHOENOCORD® Steel Cord Conveyor Belt


Phoenix Steel Cord Conveyor Belts with Textile Transverse Reinforcement (T) in Self-Extinguishing Version (V) for Underground Coal Mining

Belt
Cover gauge dDp in mm
Belt thickness dG in mm
Area related belt mass with cover type m"G in kg/m2 with cover type
Top side : Bottom side
X
St 1000
10T : 6T
20.0
35.0
St 1250
10T : 6T
21.0
37.5
St 1600
10T : 6T
22.0
40.5
St 2000
10T : 8T
24.0
45.0
St 2500
10T : 8T
25.0
49.0
St 3150
10T : 8T
26.0
52.0
St 3500
10T : 8T
27.0
55.0
St 4000
12T : 8T
29.0
60.0
St 4500
12T : 8T
30.0
63.0
St 5000
12T : 8T
31.0
68.0
St 5400
12T : 8T
31.0
69.5
St 6300
12T : 8T
34.0
78.0
St 7500
14T : 10T
37.0
83.0
St 8500
14T : 12T
39.5
86.0


Explanation for the tabular sections

Area related belt mass m"G

Data on the size parameter m"G apply only for the cover gauges as listed providing the following range of tolerances:
  • Tabular section 1.1 +1.7/-1.0 kg/m2
  • Tabular section 1.2 +/- 2.2 kg/m2
  • Tabular section 2.1 +1.2/-0.6 kg/m2
  • Tabular section 2.2 +1.5/-0.8 kg/m2
With other cover gauges, the following deviations per mm cover result:
  • Cover type X 1.10 kg/m2
  • Cover type Y 1.15 kg/m2
  • Cover type V 1.50 kg/m2
From the area related mass of the conveyor belt m"G the length related mass m’G can be calculated, taking into account belt width B in m according to the following equation:
  • m’G = B • m"G

Belt thickness dG

The data on belt thickness dG only apply for the cover gauges as listed above with a tolerance range of + 1.0/-0.5 mm for all tabular sections. The thickness of the belt carcass dGk can be calculated, taking the total cover gauge of top and bottom sides dDpges according to the following equation:
  • dGk = dG - dDpges

Minimum Pully Diameters (to DIN 22101)

The pulley diameters in a belt conveyor system depend on the design, on strains and on the type of splice of the conveyor belt. For determining the minimum diameters, the following pulley groups will be distinguished:
  • Group A: Drive pulley and other pulleys in the range of higher belt tensions
  • Group B: Deflection pulleys in the range of lower belt tensions
  • Group C: Snub pulleys (change in belt moving direction = 30°)
The minimum pulley diameter for Group A pulleys can be roughly determined by utilizing the thickness value of the tensile member in the belt as follows:
  • (DTR min)GR.A = Material Characteristic Value dGK
Tensilie member material in belt longitudinal direction
material characteristic value
E (Polyester)
108
P (Polyamide)
90
St (Steel cables)
145

A pulley diameter so obtained shall be rounded up to the next higher value of the table below, in which there are shown for each minimum values for group b and C, too.
Minimum pulley diameter DTR min without lining (Quoted in mm) depending on utilizing the admissible tension in the steady operation state.

(DTR min) GR.A after rounding up
Utilization of the highest admissible belt tension
over 60% to 100% Pulley Group
over 30% to 80% Pulley Group
up to 30% Pulley Group
A
B
C
A
B
C
A
B
C
200
200
160
125
160
125
100
125
125
100
250
250
200
160
200
160
125
160
160
125
315
315
250
200
250
200
160
200
200
160
400
400
315
250
315
250
200
250
250
200
500
500
400
315
400
315
250
315
315
250
630
630
500
400
500
400
315
400
400
800
800
630
500
630
500
400
500
500
400
1000
1000
800
630
800
630
500
630
630
500
1250
1250
1000
800
1000
800
630
800
800
630
1400
1400
1250
1000
1250
1000
800
1000
1000
800
1600
1600
1250
1000
1250
1000
800
1000
1000
800
1800
1800
1400
1250
1400
1250
1000
1250
1250
1000
2000
2000
1600
1250
1600
1250
1000
1250
1250
1000


For further information or the get a FREE estimate and consultation on what your company requires please feel free to contact us at info@altbelt.com or fill out our inquiry form and fax it to 604-513-4208

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Alternative Belting Ltd.    19762 98th Avenue, Langley, British Columbia, Canada, V1M 2X5    Phone: +1 (604) 513-2368    Email: info@altbelt.com    Copyright © 2014 All Rights Reserved.